[1]余凯峰,陈世隐,黄国钦.钎焊金刚石砂轮磨削AA4032铝合金试验[J].华侨大学学报(自然科学版),2018,39(1):1-6.[doi:10.11830/ISSN.1000-5013.201707057]
 YU Kaifeng,CHEN Shiyin,HUANG Guoqin.Experimental Study on Grinding 4032 Aluminum Alloy With Brazed Diamond Wheel[J].Journal of Huaqiao University(Natural Science),2018,39(1):1-6.[doi:10.11830/ISSN.1000-5013.201707057]
点击复制

钎焊金刚石砂轮磨削AA4032铝合金试验()
分享到:

《华侨大学学报(自然科学版)》[ISSN:1000-5013/CN:35-1079/N]

卷:
第39卷
期数:
2018年第1期
页码:
1-6
栏目:
出版日期:
2018-01-17

文章信息/Info

Title:
Experimental Study on Grinding 4032 Aluminum Alloy With Brazed Diamond Wheel
文章编号:
1000-5013(2018)01-0001-06
作者:
余凯峰 陈世隐 黄国钦
华侨大学 制造工程研究院, 福建 厦门 361021
Author(s):
YU Kaifeng CHEN Shiyin HUANG Guoqin
Institution of Manufacture Engineering, Huaqiao University, Xiamen 361021, China
关键词:
钎焊金刚石砂轮 磨削 AA4032铝合金 磨削力 磨削比能 粗糙度
Keywords:
brazed diamond grinding wheel grinding 4032 aluminum alloy grinding forces specific grinding energy roughness
分类号:
TG582;TG74
DOI:
10.11830/ISSN.1000-5013.201707057
文献标志码:
A
摘要:
通过磨削试验,研究钎焊金刚石砂轮磨削4032铝合金(AA4032)在不同磨削参数时的磨削特性.结果表明:磨削力和磨削表面粗糙度都随着磨削深度和工件进给速度的增加而增大,随着砂轮线速度的增加而减小;法向磨削力与切向磨削力有良好的线性关系,其力比为2.6;AA4032主要以塑性方式去除,其被加工表面由光滑区、划痕、磨屑粘附、白色析出颗粒及孔组成,表面质量随磨削速度增大而明显提高;磨削比能随单颗磨粒切削厚度(hc,max)增大而减小,在相同hc,max下,高速磨削有利于降低磨削能耗.
Abstract:
An investigation was carried out to assess the characteristics of grinding 4032 aluminum alloy(AA4032)with a brazed diamond wheel under different grinding parameters. The results indicate that the grinding forces and ground surface roughness increase with the increase of depth of cut and feed rate, and decrease with the increase of grinding speed. The normal grinding force has a good linear proportion to the tangential grinding force, and their ratio is about 2.6. During grinding, the AA4032 is mainly removed in ductile mode. The ground surface has such characteristics as smooth area, scratches, smeared material, white precipitated particles and holes. The ground surface quality is promoted significantly with the increase of the grinding speed. The specific grinding energy decreases with the increase of the cutting thickness of single grinding grain(hc,max). With an identical value of hc,max, high speed grinding is beneficial to reduce the grinding energy consumption.

参考文献/References:

[1] 刘文锋,黄国钦,徐西鹏.细粒度钎焊金刚石砂轮磨削花岗石的磨削力特征分析[J].金刚石与磨料磨具工程,2012,32(2):39-42.DOI:10.13394/j.cnki.jgszz.2012.02.013.
[2] 张大将,黄国钦.金刚石结块磨粒排布层间距实验[J].华侨大学学报(自然科学版),2017,38(3):288-293.DOI:10.11830/ISSN.1000-5013.201703002.
[3] CHEN Jianyi,HUANG Hui,XU Xipeng.An experimental study on the grinding of alumina with a monolayer brazed diamond wheel[J].International Journal of Advanced Manufacturing Technology,2009,41(1/2):16-23.DOI:10.1007/s00170-008-1459-8.
[4] 李曙生.新型单层钎焊金刚石砂轮磨削工程陶瓷的基础研究[D].南京:南京航空航天大学,2008:61-109.
[5] ZHANG Bei,FU Yucan.Grinding of brittle materials with brazed diamond grinding wheel[J].International Journal of Advanced Manufacturing Technology,2013,67(9/10/11/12):2845-2852.DOI:10.1007/s00170-012-4697-8.
[6] LI Qilin,XU Jiuhua,SU Honghua,et al.Fabrication and performance of monolayer brazed CBN wheel for high-speed grinding of superalloy[J].International Journal of Advanced Manufacturing Technology,2015,80(5/6/7/8):1173-1180.DOI:10.1007/s00170-015-7125-z.
[7] TEICHER U,KüNANZ K,GHOSH A,et al.Performance of diamond and CBN single-layered grinding wheels in grinding titanium[J].Materials and Manufacturing Processes,2008,23(3):224-227.
[8] KLOCKE F,BAUS A,BECK T.Coolant induced forces in CBN high speed grinding with shoe nozzles[J].CIRP Annals-Manufacturing Technology,2000,49(1):241-244.
[9] XU Xipeng,LI Yuan,MALKIN S.Forces and energy in circular sawing and grinding of granite[J].Journal of Manufacturing Science and Engineering,2001,123(1):305-312.DOI:10.1115/1.1344900.
[10] 马尔金 S.磨削技术理论与应用[M].蔡光起,等译.沈阳:东北大学出版社,2002:41-45.
[11] HWANG T W.Grinding energy and mechanisms for ceramics[D].Amherst:University of Massachusetts Amherst,1997.
[12] 史瑱.4032铝合金高温变形行为及涡旋盘精密模锻数值模拟[D].哈尔滨:哈尔滨工业大学,2010:23-25.

备注/Memo

备注/Memo:
收稿日期: 2017-07-23
通信作者: 黄国钦(1981-),男,副教授,博士,主要从事硬脆性材料高效精密加工技术、超硬材料工具制备及应用的研究.E-mail:smarthgq@hqu.edu.cn.
基金项目: 国家自然科学基金资助项目(51235004, 51575198); 华侨大学研究生科研创新能力培育计划项目(1611303041)
更新日期/Last Update: 2018-01-20